Rotorshredder (RS)

The do-it-all shredder

Image of a Rotorshredder (RS) for crushing, disaggregation and untangling

Our patented BHS Rotorshredder (type RS) crushes, untangles and disaggregates materials. The crushing tools place intense stress on the feed material through a combination of impact, punching and shear forces. Highly efficient, selective crushing is the result:

  • Composite materials are disaggregated
  • Hard and brittle materials undergo intense size reduction
  • Metals are stripped
  • Tangled materials are separated and singled out
  • Particle sizes are reduced in a targeted manner

The crushing tools consist of several rugged impellers that are flexibly attached to a high-speed vertical shaft. They do not require any adjustment or sharpening. As a result, wear-related costs are low. The machine operates in continuous mode and is designed to withstand intensive loads. After reaching the desired size, the material leaves the machine immediately. This eliminates unnecessary consumption of energy. The Rotorshredder can optionally be equipped with a flywheel for energy storage. Rotorshredders are primarily used in the recycling industry for processing all kinds of materials that contain metals, but they can also selectively crush waste paper, wood, commercial waste and other types of waste.

Example of the crushing process with a washing machine in the RS Rotorshredder

Process graphic 1 shows the Rotorshredder at rest
1. RS Rotorshredder at rest
Process graphic 2 shows how the tools ("hammers") are aligned horizontally and stabilized by centrifugal force during operation.
2. During operation, the hammers are positioned horizontally and stabilized by centrifugal force.
Process graphic 3 shows how the washing machine enters the impact chamber and is crushed intensively by the tools.
3. The feed is crushed intensively when it reaches the impact chamber.
Process graphic 4 shows how in just a few seconds the washing machine is crushed to the desired size and leaves the chamber through the slotted grid.
4. In just a few seconds the selectively processed material leaves the chamber through the slotted grid.

The crushing ratio and the intensity of stress on the material can be adjusted. The shredder comes in three different sizes that can be configured according to your needs. In this way, we can meet nearly any requirement with regard to throughput capacity, crushing ratio, disaggregation results and maximum feed size. The Rotorshredder can optionally be configured with a flywheel in order to avoid mechanical and electrical peak loads.

At our BHS technical center in Sonthofen, we can perform industrial tests on customer-specific materials using the RS Rotorshredder. In this way, we can find solutions to even the most challenging problems.

A Rotorshredder in use at a recycling plant in southern Germany
A Rotorshredder in use at a recycling plant in southern Germany
Rotorshredder without noise protection enclosure during construction of a WEEE recycling plant in northern Germany
Rotorshredder without noise protection enclosure during construction of a WEEE recycling plant in northern Germany
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Downloads

Brochure "Rotorshredder" (PDF / 1.8 MB)
Brochure "Rotorshredder"

Product brochure "Rotorshredder (RS)"

Size: 1.8 MB
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TDS "Rotorshredder" (PDF / 448 KB)
TDS "Rotorshredder"

Technical data sheet "Rotorshredder (RS)"

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Advantages

  • Selective crushing effect
  • Flexible applications
  • Rugged tools
  • Excellent resistance to wear
  • Outstanding energy efficiency
  • Continuous operation
  • Easy maintenance

BHS recycling technical center

Link to tests at BHS technical center

Technical article

Flexible mechanical approach

July/August 2006
August 2006
PDF (593 KB)
Flexible mechanical approach

The Rotorshredder RS and RPMV Rotor Impact Mill from Germany based BHS Sonthofen achieve the main objectives of processing waste from electrical and electronic equipment (WEEE), namely the effective size reduction and gentle "disintegration" of composites in order to liberate individual components. This approach is regarded by the manufacturer as extremely flexible and cost efficient.

Size: 593 KB
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Mechanical Processes for Recycling Waste Electric and Electronic Equipment with the Rotorshredder and Rotor Impact Mill

47 (2006) Nr. 3
January 2006
PDF (243 KB)
Mechanical Processes for Recycling Waste Electric and Electronic Equipment with the Rotorshredder and Rotor Impact Mill

In plants for the recycling of waste electric and electronic equipment (WEEE) as well as for conven-
tional mineral processing, the comminution equipment dictates whether and how the specifications for the separation and sorting of the feed material are achieved. For the comminution of WEEE, the machi-
nes must meet specific requirements in respect of size reduction, insensitivity to solid components and flexibility for adapting to different feed materials. To liberate single components, composites must be broken up, but harmful components that are contaminated with pollutants should not, however, be destroyed completely. With the Rotorshredder RS and Rotor Impact Mill RPMV presented here, BHS Sonthofen supplies two machines to achieve the main objectives of WEEE processing ­ i.e. effective size reduction and gentle desintegration of composites to liberate the individual components. The achievement of these aims in combination with an extremely flexible and at the same time costeffi-
cient operation represents a leap in technology compared to conventional systems.

Size: 243 KB
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